Next-Gen PVD Milling Technology Increases Production Efficiency with Less Downtime

Kyocera's MFH mini milling tool in action

Kyocera introduces the PR18 Series, an innovative lineup of indexable milling inserts meticulously crafted to elevate the user’s machining experience across Kyocera’s most popular milling lines.

At the core of this series lies Kyocera’s all new, next-generation PVD coating technology. Designed to propel production runs forward, this groundbreaking coating takes milling performance to new heights. With PR18 Series inserts, machinists can eliminate frequent tool replacements and costly downtime, as Kyocera’s cutting-edge coating brings an unmatched level of longevity to milling operations in a large variety of workpiece materials.

The PR18 Series incorporates proprietary MEGACOAT NANO EX coating technology, setting a new standard for wear resistance and durability. By using a unique double lamination technique with special nano multi-layers for abrasion, wear, and heat resistance, this coating surpasses conventional grades, delivering superior performance and extending the lifespan of the tools.

The key to the PR18 Series’ success lies in its ability to protect against wear and abrasion like no other. With excellent oxidation resistance and a higher coating toughness, PR18 suppresses crack growth and remains tougher longer. This results in prolonged tool life, reducing the need for frequent tool changes in the middle of your production runs. With enhanced wear resistance and durability, milling operations can be extended longer while maintaining precision and surface finish, ultimately improving productivity and efficiency.

Benefits

  • Kyocera’s nano layer coating technology provides increased tool life
  • Superior abrasion, fracture, heat, and oxidation resistance
  • Extended milling operations eliminating frequent insert changes/indexing
  • Excellent durability

Features

  • Proprietary MEGACOAT NANO EX multi-layer structure with two unique nano layers
  • AlCr-based coating layer with excellent abrasion resistance
  • AlTi-based coating layer with excellent heat resistance
  • PR18 grades available across more than 16 popular milling series cutter lines
  • Multiple cutting edges per insert

Applications

  • PR1825 – Recommended for Steel (wear resistance oriented)
  • PR1835 – Recommended for Stainless Steel and steel (stability oriented)
  • PR1810 – Recommended for Cast Iron
  • Compatible cutter series include various milling operations (facing, slotting, ramping, helical milling, shouldering, etc.)
PR18 Series Tooling Display

Share

Leave a Reply

Your email address will not be published. Required fields are marked *