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KYOCERA SGS Precision Tools Group
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KYOCERA SGS Precision Tools Group
In the world of precision machining, selecting the right cutting tool can have a profound impact on efficiency and quality. For decades, traditional ball nose end mills have been the go-to choice for machinists, known for their versatility and reliability. However, recent advancements in cutting tool technology have given rise to a new class of tools known as circle segment end mills. In this article, we’ll explore the characteristics of both ball nose and circle segment tools, comparing their capabilities, the machines they require, and the industries that benefit most from the use of circle segment tools.
The ball nose end mill is a workhorse of machining. It features a simple, versatile design with a rounded tip that allows for smooth contouring and profiling on various workpiece surfaces. This tool has been widely adopted due to its ease of use, known for its simplicity in maintaining a consistent circular profile. While it has been a reliable choice for many applications, it comes with certain limitations.
One of the primary shortcomings of the ball nose end mill is its cycle time. To achieve a smooth surface, it requires a small stepover increment, which often results in lengthy machining cycles when working on large surfaces. This drawback has pushed machinists to seek alternatives that can improve both efficiency and precision.
Circle segment end mills offer a compelling alternative to ball nose end mills for numerous applications. These tools feature a distinct geometry that enables efficient finishing and semi-finishing profiling operations. The key advantage of circle segment tools is their ability to significantly reduce finish-milling times while improving surface finishes, making them ideal for workpieces with complex contours. 5th axis CNC machines offer the full potential of circle segment tools, maximizing productivity gains, but they require advanced software and training. In contrast, 3-axis machines are a more accessible choice, despite not fully utilizing the tool’s capabilities, as they demand less sophisticated software and training. Manufacturers opting for 3-axis machines may initially save on investment costs, but they might miss out on significant cycle time reductions that can quickly justify the upfront expenses associated with implementing circle segment tools.
Circle segment tools, in general, offer a range of advantages:
While circle segment tools, in general, offer remarkable benefits, SGS’s line of circle segment end mills takes these advantages to the next level with these additional features:
Circle segment tools are particularly advantageous in industries that require precision, efficiency, and the machining of contoured workpiece surfaces. Some of the industries that benefit the most from the use of circle segment tools include:
The evolution of cutting tools has ushered in a new era of precision machining. Circle segment end mills are revolutionizing the industry by significantly reducing cycle times, improving surface quality, and extending tool life. These tools are especially well-suited for industries that demand superior precision and efficiency, such as medical, aerospace, power generation, mold and die, and automotive.
For those looking to harness the advantages of circle segment tools, SGS provides a comprehensive range of tools featuring variable geometry for chatter reduction, wear-resistant coatings, precise form tolerance, and a wide variety of sizes to suit specific applications. SGS’s Circle Segment tools are designed to deliver optimal performance and help you achieve unmatched efficiency and quality in your machining operations. Upgrade your tooling and elevate your machining capabilities with SGS circle segment tools today.
Machinists require reliable solutions to tackle intricate tasks efficiently. Indexable tooling provides exceptional flexibility, quality, durability, and delivers high-performance results. Customize your tooling for specific tasks by choosing the ideal combination of inserts and holders to optimize performance.
Explore our SGS branded high-performance and versatile solid round tooling options. Our quality tooling not only ensures precision but also minimizes downtime, allowing for increased material removal per hour. Explore a range of options including end mills, drills, routers, countersinks, and more to find the perfect tools for your specific needs.
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KYOCERA SGS Precision Tools, Inc.
(330) 686-5700
150 Marc Drive
Cuyahoga Falls, OH 44223
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